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Injection Molded Vehicle Airbag Production With TP and SI materials

Manufacturing Process Mold Making Service & Plastic Injection Molding Service
Parts Material TP, SI
Mold Type Rapid Tooling
Application Industry Automotive
Surface Treatment None
Tolerance(Accuracy) 0.01mm

Notes:

We have pre-market confidentiality agreements with all of our customers. All the cases you see have been communicated with our clients. We have mosaiced some sensitive information. All the pictures are taken from FirstMold’s internal shooting, thanks for your support and cooperation~

How does FirstMold ensure the reliability and safety of injection molded airbag components?

Safety and reliability are paramount in airbag production. We adhere to stringent automotive industry standards, including ISO/TS 16949 and IATF 16949, which are specific to automotive quality management. Additionally, each batch undergoes rigorous testing, including impact resistance, stress analysis, and durability tests, to ensure that components meet all safety requirements.

What is the lead time for developing a new mold for automotive airbag components?

Developing a new mold for airbag components typically takes between 6 to 8 weeks, depending on the complexity of the part and the precision required. We utilize rapid tooling technologies to reduce this time frame whenever feasible, maintaining a balance between speed and quality.

What are common challenges in molding airbag components, and how does FirstMold address these?

Molding airbag components can present challenges such as achieving precise dimensional tolerances and ensuring material consistency. We address these challenges by using advanced mold flow analysis software to predict and mitigate potential issues before production begins, ensuring optimal injection molding material selection and processing conditions.

How does FirstMold ensure the environmental resistance of airbag components?

Environmental resistance is critical for airbag components due to their exposure to varying climates and conditions. We use materials that are specifically formulated for enhanced UV stability, temperature resistance, and moisture barrier properties. Each component undergoes environmental testing, including thermal cycling and humidity resistance tests, to validate its performance.

Can FirstMold produce other safety-related automotive components?

Yes, besides airbag components, we manufacture a range of safety-related parts such as seat belt buckles, sensor housings, and connector systems. Each of these products is developed with the same high standards of safety and reliability, leveraging our extensive experience in automotive safety systems.

What innovations has FirstMold introduced in the production of airbag components?

We continuously innovate in our production processes by integrating new materials that enhance performance and sustainability, such as bio-based plastics. Additionally, we are exploring the use of additive manufacturing techniques to produce complex parts with reduced weight and improved functionality.

The component has been on the market for 4 years, all mold pictures, design drawings, and production pictures are confidential.

Sorry, customer requirements about the Vehicle Airbag are still confidential.

If you would like to know about the quality standards for molds, we recommend you refer to ‘Injection Mold Acceptance Standards

If you would like to learn about acceptance criteria or quality standards for injection molding, we recommend you refer to ‘Acceptance Standards For Injection Molded Parts

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