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Mold Making Service
Integration of mold making, design, processing, inspection and maintenance
- Designed for Optimal Performance
- Rapid tooling & production tooling for all needs
- Proficient in precision mold manufacturing for more than ten years
Custom Mold Classification
Rapid Tooling
Short delivery time, suitable for low-volume production
Production Tooling
Medium delivery time, suitable for mass production
Precision Mold
High precision, tight tolerance, complex structure
Mold Making Process
Generally, Firstmold divides the mold making into 12 steps
1. Drawings
Receiving
2. DFM
Review
3. DFM
Permitted
4. Materials
Preparation
5.EDM
Machining
6. Wirecut
Machining
7. CNC
Machining
8. Mold
Fitting
9. Core
Fitting
10. Mold
Polishing
11. Mold
Fabrication
12. Mold
Trial
Issues You May Be Agonizing Over
In the past, you may have experienced the following troubles from your current suppliers.
Too much molding defects
Burn makrs, flow lines, air voids, sink marks, short shots, flashes, various defects occur.
Repeated mold trials
The mold is often repaired and the project schedule is delayed due to design or process problems.
Hidden cost increased
Very long injection cycle time and untimely communication, resulting in increased hidden costs.
Delayed delivery time
Suppliers will always have various excuses, causing the delivery date to be pushed back several times.
How Firstmold Solved The Problem
What stands the strength of a supplier is to coordinate and communicate actively and solve issues correctly.
Rigorous mold design, Most of the molds can be used in mass production in one mold trial.
- Pre-judge potential problems in advance by analyzing material properties and product feasibility, such as wall thickness, deformation degree, and gate position
- Maintain close communication with the customer to understand the functional requirements and considerations of the product from the customer's perspective, such as the requirements of the bonding line, surface finishing, etc.
- Design a strict examination system and list check. Before the design, program structure discussion; During the design, the designer self-checks according to the checklist; After the design, review with the manufacturing department.
Quality inspection at every step to detect mass production problems in advance
- Quality inspection at every step of the process, from raw materials to processing and final molding, to detect problems in advance
- Each item has a set of quality inspection reports, easy to trace
- Using high-quality raw materials and strict adherence to SPI mold classification standards to provide good value for your products.
Provide weekly progress reports to keep customers informed of the status at all times
- Each project is assigned a project manager and the project cycle is strictly controlled according to the schedule
- Provide weekly progress reports and mold photos for each project to keep customers informed of the status.
- Provide online mold trial video to let customers know how the mold is running
