Mold Making Service
Integration of mold making, design, processing, inspection and maintenance
- 12+ years in mold fabrication (injection & die-casting).
- Expert in complex mold design, with delivery as fast as 7 days.
- Full-service mold solutions: design, manufacturing, repair, etc..
- Competitive pricing with top-quality assurance.
Custom Mold Classification
快速工具
Short delivery time, suitable for low-volume production
生产工具
Medium delivery time, suitable for mass production
精密模具
High precision, tight tolerance, complex structure
Mold Making Process
Generally, Firstmold divides the mold making into 12 steps
1. Drawings Receiving
2. DFM Review
3. DFM Permitted
4. Materials Preparation
5.EDM Machining
6. Wirecut Machining
7. CNC Machining
8. Mold Fitting
9. Core Fitting
10. Mold Polishing
11. Mold Fabrication
12. Mold Trial
Shape Your Future with a Click
Issues You May Be Agonizing Over
In the past, you may have experienced the following troubles from your current suppliers.
Too much molding defects
Burn makrs, flow lines, air voids, sink marks, short shots, flashes, various defects occur.
Hidden cost increased
Very long injection cycle time and untimely communication, resulting in increased hidden costs.
Repeated mold trials
The mold is often repaired and the project schedule is delayed due to design or process problems.
Delayed delivery time
Suppliers will always have various excuses, causing the delivery date to be pushed back several times.
How Firstmold Solved The Problem
What stands the strength of a supplier is to coordinate and communicate actively and solve issues correctly.
Rigorous mold design, Most of the molds can be used in mass production in one mold trial.
- Pre-judge potential problems in advance by analyzing material properties and product feasibility, such as wall thickness, deformation degree, and gate position
- Maintain close communication with the customer to understand the functional requirements and considerations of the product from the customer's perspective, such as the requirements of the bonding line, surface finishing, etc.
- Design a strict examination system and list check. Before the design, program structure discussion; During the design, the designer self-checks according to the checklist; After the design, review with the manufacturing department.
Quality inspection at every step to detect mass production problems in advance
- Quality inspection at every step of the process, from raw materials to processing and final molding, to detect problems in advance
- Each item has a set of quality inspection reports, easy to trace
- Using high-quality raw materials and strict adherence to SPI mold classification standards to provide good value for your products.
Provide weekly progress reports to keep customers informed of the status at all times
- Each project is assigned a project manager and the project cycle is strictly controlled according to the schedule
- Provide weekly progress reports and mold photos for each project to keep customers informed of the status.
- Provide online mold trial video to let customers know how the mold is running
FAQs For Overmolding Services
Overmolding is a process where two or more materials are combined to create a single part. It involves molding a layer of material over a previously molded part to add functionality, durability or aesthetic appeal.
Overmolding can be done with a variety of materials, including plastics, rubbers, metals, and more. At Firstmold, we use a range of thermoplastics and thermoset materials for overmolding.
Overmolding can add a variety of benefits to a part, including improved functionality, better grip, increased durability, and aesthetic appeal. It can also reduce the need for additional assembly steps and minimize the number of parts needed.
Overmolding is commonly used for parts that require added functionality, such as handles, grips, seals, and buttons. It is also used for parts that require protection or insulation, such as electronic components.
Overmolding involves molding a layer of material over a previously molded part, while two-shot molding involves molding two different materials simultaneously into a single part. Overmolding is typically used for parts with simpler geometries, while two-shot molding is used for more complex parts.
At Firstmold, we have a rigorous quality control process in place to ensure the highest standards of quality. We use advanced equipment and techniques to test and verify the integrity of each part, and we work closely with our clients to ensure their specifications are met.