定制注塑成型服务

我们为全球客户提供塑料原型制作和塑料零件批量生产服务。立即上传您的3D文件,即可获得我们工厂直供的价格。.

ISO 9001:2015 | ISO 13485:2016 | IATF 16949:2016
特斯拉
峰会
江森自控
XPENG
ABB 徽标
本田
霍尼韦尔
ADIENT
通用电气标识
埃默森

First Mold 的注塑成型能力

For over 15 years, we’ve helped companies move from rapid plastic prototyping to scalable on-demand production. At First Mold, every project begins with a thorough DFM review to identify and resolve potential injection molding defects before production. Every month, we build production steel molds rated for at least 15 million shots. We also offer a full range of custom surface finishes and perform 100% CMM inspection of molded parts. The result? You get the parts you envision—faster and with peace of mind.

Our Injection Molding Specifications for Prototyping and Mass Production

In injection molding, the mold is one of the most important parts of the process. It shapes the plastic and affects quality, cost, and how fast parts can be made. Most customer projects go through two main stages: rapid prototyping and mass production.

Prototyping molds are often made from aluminum and have a single cavity. Production molds are usually made from hardened steel, often have multiple cavities, and require much stricter quality checks.

规格 塑料原型制作 批量生产
目标 Functional testing and design validation Market launch and continuous supply chain.
推荐卷数 100 – 10,000 parts 10,000 – 1,000,000+ parts
到达第一部分所需时间(T1) 7 – 15 days 3 – 5 weeks
模具材料 铝或P20低碳钢。. H13、S136 或淬火钢。.
模具寿命 最多可拍摄10,000张照片。. 1,000,000+ 次射击(SPI 101/102 级)。.
模具型腔 单腔。. Single-cavity, multi-cavity, and family molds; up to 64+ cavities
单件单位成本 Moderate; optimized for speed Lower at volume; optimized for unit cost
设计复杂性 Best for simpler geometry Complex geometries supported
质量文档 Standard dimensional inspection 100% CMM, FAI, and full PPAP
模具所有权 Client owns 100% of the mold Client owns 100% of the mold
工装的可转移性 完全可转让。. 完全可转让
工程支持 基本DFM审查。. 一对一协同工程设计与高级Moldflow分析。.

Injection Molding Materials Available

我们处理超过100种标准级和工程级热塑性及热固性材料。除了基础树脂外,我们还全面支持定制材料改性,例如玻璃增强、矿物增强、阻燃、增韧和合金等级等。

刚性热塑性塑料

工程塑料与通用塑料
高性能聚合物

热塑性弹性体

LSR 硅胶

From First Mold to Final Part

定制表面处理与纹理

The mold shapes the part. The finish defines how it looks, feels, and performs. We offer SPI and VDI surface finishes from high gloss to deep texture, plus secondary operations to turn molded parts into production-ready components.

模内表面处理

标准 完成类别 表面粗糙度 Ra(微米)
SPI A1 – A3 钻石抛光 / 高光泽 0.012 – 0.10
SPI B1 – B3 砂纸 / 半光面 0.05 – 0.32
SPI C1 – C3 石质饰面 / 光滑哑光 0.35 – 0.7
SPI D1 – D3 喷砂处理 / 纹理处理 0.80 – 18.0
VDI 3400 (12‑45) EDM / 电火花腐蚀纹理 0.40 – 18.0
First Mold 的表面注塑标准

辅助业务

塑料注塑件的丝网印刷表面处理

印刷与标记

丝网印刷、移印和激光蚀刻

喷涂表面处理

油漆与涂料

喷涂、UV涂层以及EMI/RFI屏蔽。.

镀锌和镀镍工厂

电镀与金属化

电镀、镀铬、镀金和PVD。.

Molding Solutions for Your Industry

First Mold serves over a dozen industries with injection-molded components, from automotive and medical to telecommunications and home appliances. We also mold demanding parts such as surgical instruments, waterproof communication housings, and optical lenses. We primarily fulfill customer requirements through material selection, mold design, and our manufacturing philosophy. What we care about most is the part’s end-use environment and its functional integrity under real-world operating conditions.

Part TypeTypical PartsOur Focus
Housings & EnclosuresDevice covers, control panels, electronic casingsFit, finish, protection
Frames & Structural PartsInternal frames, brackets, chassisStrength, warp control
Gears & Moving PartsGears, impellers, cams, leversWear, tolerance, cycle life
Connectors & FastenersTerminal blocks, snap-fits, clipsRepeatable fit, assembly
Seals, Dampers & GripsWaterproof gaskets, O-rings, overmolded gripsSealing, comfort, durability
Optical & Clear PartsLight guides, lenses, display windowsClarity, light transmission

为什么选择与First Mold合作?

在注塑成型前解决问题,而不是在注塑成型后。.

We use DFM to find and fix problems before tooling, with cost and timing estimates upfront. So your first trial run is production-ready, not a rework cycle.

Quality Reports on Request

Quality reports are available on request. We keep full process data for every batch, so we can show consistency across the entire batch—not just sample inspection results.

Industry Experience You Can Trust

只要有一位具备技术专长且拥有决策权的项目负责人,任何变更都由这一人统一处理,无需在各部门之间反复协调。.

两处生产基地,50多台注塑机

First Mold 在中国和墨西哥均设有注塑中心,因此能够便捷地为全球客户提供服务。.

中国制造业中心

我们的中国制造基地配备了50多台注塑机,吨位范围从90吨到1000吨不等。该工厂专注于处理复杂模具、大批量生产以及公差要求严格的零部件。.

中国国旗

墨西哥工厂

我们位于墨西哥的工厂拥有十多台先进的注塑机。该工厂专门为北美客户提供快速模具制造和塑料原型制作服务。.

墨西哥国旗
From Resin to Reality

获取塑料零件的4个步骤

定制注塑成型虽然技术含量很高,但下单流程却应该简单便捷。只需上传您的3D CAD文件,我们的团队将全程负责从工程设计到全球交付的全部工作。.

01

报价与可制造性分析

安全上传您的CAD文件。24小时内,您将收到一份详细的报价单和一份免费的DFM报告。

02

模具制造与T1样品

一旦规格确定,我们将为您加工定制模具。随后,我们会制作实物T1试样并寄送给您。.

03

批量生产与实时质量控制

我们正式投入全面生产。采用自动化冲压机和三坐标测量机(CMM)检测流程,确保品质始终如一。.

04

后道加工与全球物流

我们负责处理所有必要的表面处理和组装工作。最后,零部件将从我们位于中国或墨西哥的枢纽发往贵公司的装卸码头。.

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