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定制注塑成型服务
我们为全球客户提供塑料原型制作和塑料零件批量生产服务。立即上传您的3D文件,即可获得我们工厂直供的价格。.
- 15% 成本优化
- 每年4500万件零部件和600套模具
- 2 global facilities
First Mold 的注塑成型能力
For over 15 years, we’ve helped companies move from rapid plastic prototyping to scalable on-demand production. At First Mold, every injection molding project begins with a thorough DFM review to identify and resolve potential defects before production.
我们的 one-stop injection molding service offering covers 模具制造, secondary part finishing和 full CMM inspection. Choose suitable processes according to your part requirements and technical drawings.
Base Material Capabilities
Multi-Material & Integrated Molding
Cost-Optimized Strategies
Mold Specifications for Injection Molding Services
我们的 prototyping molds are often made from pre-hardened steel and have a single cavity. 生产模具 are usually made from hardened steel, often have multiple cavities, and require much stricter quality checks.
| 规格 | 原型设计 | Small-Batch | 批量生产 |
|---|---|---|---|
| 目标 | Design verification (appearance, fit, function); Trade-show samples; Investor demos | Design is largely frozen but not yet final; Early sales, market testing, or clinical trials | Design is frozen and validated; Clear Market demand; Heavy tooling investment. |
| 推荐卷数 | 100 – 10,000 parts | Roughly 1,000 – 100,000 parts | 10,000 – 1,000,000+ parts |
| Time to First Trial (T1) | 7 – 15 days | 3 – 5 weeks | 3 – 10 weeks |
| 模具材料 | Aluminum alloys: 6061, 7075, QC-10; Pre-hardened steel: P20, NAK80 | Pre-hardened steel: P20, NAK80 | Hardened tool steels: H13, S136, DC53 |
| 模具寿命 | 1,000 – 50,000 shots | 100,000+ shots | 500,000 – 1,000,000+ shots |
| 模具型腔 | Single cavity | Mostly single cavity, some times 2 cavities | Multi-cavity is the norm: 4, 8, 16, 32, or 64. |
| 单件单位成本 | Highest unit price | Mid-range unit price | Lowest unit price |
| 设计复杂性 | Best for simpler geometry; Simplify wherever possible | 中等复杂性 | Complex geometries supported |
| 质量文档 | Basic documentation; First article inspection report (FAIR) | More complete documentation; FAIR; Simplified PPAP | 100% CMM, FAI, and full PPAP |
| 模具所有权 | Client owns 100% of the mold | Client owns 100% of the mold | Client owns 100% of the mold |
| 工装的可转移性 | 完全可转让 | 完全可转让 | 完全可转让 |
| 工程支持 | Basic DFM review | Deeper DFM + mold flow as needed. | 1-on-1 Co-engineering & advanced moldflow analysis |
Molding Solutions for Your Industry
Every industry demands strict compliance. We deliver our molding processes routinely meet IATF 16949 for automotive, ISO 13485 for medical, and UL 94 V-0 for electronics. Explore our typical part applications below.
| Part Type | Typical Parts | Our Focus |
|---|---|---|
| Housings & Enclosures | Device covers, control panels, electronic casings | Fit, finish, protection |
| Frames & Structural Parts | Internal frames, brackets, chassis | Strength, warp control |
| Gears & Moving Parts | Gears, impellers, cams, levers | Wear, tolerance, cycle life |
| Connectors & Fasteners | Terminal blocks, snap-fits, clips | Repeatable fit, assembly |
| Seals, Dampers & Grips | Waterproof gaskets, O-rings, overmolded grips | Sealing, comfort, durability |
| Optical & Clear Parts | Light guides, lenses, display windows | Clarity, light transmission |
Two Facilities, 60+ Injection Presses
With injection molding centers in both 中国 和 墨西哥, First Mold offers unparalleled supply chain resilience, flexible capacity, and effective tariff mitigation for global buyers.
中国制造业中心
Our China mega-facility is equipped with over 50 automated presses ranging from 90T to 1000T. It serves as our core engineering hub, focusing on complex tooling, low-cost scalable mass production, and strict-tolerance components for worldwide export.
墨西哥工厂
Our Mexico facility features over a dozen advanced injection molding machines. We help US and Canadian buyers bypass transpacific shipping delays, eliminate high import tariffs, and ensure rapid ground delivery for production runs.
为什么选择与First Mold合作?
Solve issues before molding, not after
We use DFM to find and fix problems before tooling, with cost and timing estimates upfront. So your first trial run is production-ready, not a rework cycle.
Quality Reports on Request
Quality reports are available on request. We keep full process data for every batch, so we can show consistency across the entire batch—not just sample inspection results.
Industry Experience You Can Trust
只要有一位具备技术专长且拥有决策权的项目负责人,任何变更都由这一人统一处理,无需在各部门之间反复协调。.
Our quality assurance measures include: ISO 9001 | ISO 13485 | IATF 16949 | NDA Control | 100% Material Traceability | RoHS | REACH | FAI reports and PPAP documentation | Zero-Defect Goal
获取塑料零件的4个步骤
We don’t treat your CAD files as a black box. At First Mold, our plastic injection molding process is completely transparen. Here is the exact step-by-step.
01
24-Hour Quote
Upload your files under a strict NDA. Receive a transparent price breakdown in under 24 hours.
02
Tooling & T1 in 7-15 Days
We machine your mold entirely in-house. T1 trial samples for validation in as fast as 7 days.
03
批量生产与实时质量控制
We launch full-scale production. CMM inspection routines for uncompromising consistency.
04
后道加工与全球物流
We complete all secondary finishing and assembly. Parts ship fast directly to your dock.
Tip: Prefer a visual walkthrough? See how our platform works in this 3-minute video: How to Get a Part Production Quote from First Mold.
资源
DFM
Wall Thickness · Draft Angles · Risk Mitigation
辅助业务
SPI/VDI Textures · Custom Surface Finishing
Injection Molding Costs
Tooling Investment · Resin Pricing · Per-Part Breakdown
常见问题
定制塑料注塑模具的价格是多少?
It depends entirely on part size, geometry, and how many parts you need the mold to produce. A simple rapid tool might cost a couple of thousand dollars, while a high-cavity, high-volume automotive mold can run into the tens of thousands. Send us your 3D file and you’ll get an accurate quote within 24 hours — no guesswork, no hidden fees.
贵公司定制注塑成型的最低订购量(MOQ)是多少?
通常情况下,当订单量超过500件时,您将开始看到明显的单位成本优势。但如果您仅需几百件用于市场测试,我们可以采用快速制模方案,以降低您的初期投资。这并没有严格的门槛——我们会根据您的具体情况,为您制定最具成本效益的方案。.
注塑模具制造完成后,其所有权归谁所有?
You do. If you paid for the mold, the tooling is 100% yours. We’re happy to store and maintain it for free, but you can retrieve it at any time. This is clearly stated in our agreement, no fine-print tricks.
在模具制造过程中,我会收到哪些进度报告?
您无需猜测。在以下四个关键节点,您将收到最新进展:
- 设计完成:已完成可制造性设计(DFM)和3D模具设计,供您审核。.
- 粗加工完成:照片显示模具底板初具雏形。.
- T0试验开始前:已确认的T0试验时间表。.
- T0试验结束后:将T0实物样品寄送给您,并附上尺寸报告和工艺参数。.
在整个建造过程中,您随时提出要求即可——我们的工程师可以当场为您拍摄照片或短视频。.
在模具获批后,您如何处理塑料零件的设计变更(ECN)?
我们深知后期变更成本高昂,因此一旦您提出变更通知(ECN),我们将迅速评估其影响。对于微小调整——例如增加一道加强筋或减少材料用量——我们通常按成本价处理,有时甚至免费提供。对于较大规模的变更,我们将立即与您共同审核钢结构修改方案及相关成本,随后迅速执行,以确保您的产品上市不会延误。.
如果注塑模具在批量生产过程中磨损了,会发生什么情况?
我们制造的任何模具,在设计使用寿命内,针对正常使用(非误用)造成的磨损均提供免费保修。在生产过程中,我们会主动监测模具状态,因此会在问题出现之前就提醒您进行预防性维护。如果确实出现问题——即使是在深夜——我们的维修团队也随时待命。 您无需主动联系我们。.
贵公司的注塑生产设施持有哪些ISO认证?
我们已通过ISO 9001质量管理体系认证。针对医疗或汽车项目,我们具备符合ISO 13485和IATF 16949标准的能力和体系。相关证书可立即提供,也欢迎您亲自前来审核。.
我可以将现有的注塑模具转移到贵厂进行生产吗?
当然。我们将首先进行免费的模具状态评估,并提供一份详细的试模报告,指出需要维护或调整的地方。模具经过验证后,即可直接投入生产。整个交接流程由我们负责——您只需静候合格零件送达即可。.