{"id":19716,"date":"2024-05-17T11:42:06","date_gmt":"2024-05-17T03:42:06","guid":{"rendered":"https:\/\/firstmold.com\/?p=19716"},"modified":"2025-07-15T13:33:04","modified_gmt":"2025-07-15T05:33:04","slug":"mold-inserts","status":"publish","type":"post","link":"https:\/\/firstmold.com\/pt\/guides\/mold-inserts\/","title":{"rendered":"O papel das pastilhas na conce\u00e7\u00e3o do molde"},"content":{"rendered":"

Quando conce\u00e7\u00e3o de moldes<\/strong><\/a>Por vezes, certas zonas do produto s\u00e3o muito altas ou muito baixas. Podemos esvaziar uma sec\u00e7\u00e3o e preench\u00ea-la com outros materiais. A utiliza\u00e7\u00e3o de um \u00fanico material para as \u00e1reas altas pode poupar na espessura do n\u00facleo do molde, enquanto as \u00e1reas baixas ou inacess\u00edveis podem ser convenientemente processadas utilizando inser\u00e7\u00f5es.<\/p>\n\n\n\n

O que s\u00e3o inser\u00e7\u00f5es?<\/h2>\n\n\n\n

As pastilhas s\u00e3o um tipo de componente do molde<\/strong><\/a>. Referem-se a componentes do molde incorporados no n\u00facleo do molde.<\/p>\n\n\n\n

As pastilhas podem ser quadradas, redondas ou planas e, tal como todos os componentes do molde, requerem uma elevada precis\u00e3o. Geralmente, s\u00e3o feitos por medida, de acordo com as necessidades do molde.<\/p>\n\n\n\n

Propriedades das pastilhas<\/h2>\n\n\n\n

Tipos de inser\u00e7\u00f5es<\/strong>: Pinos de inser\u00e7\u00e3o, blocos de inser\u00e7\u00e3o, pilares de inser\u00e7\u00e3o, an\u00e9is de inser\u00e7\u00e3o, etc.<\/p>\n\n\n\n

Materiais<\/strong>: SKD61, SKH51, ASP23, SKD11, etc., ou o mesmo que o material do n\u00facleo do molde correspondente.<\/p>\n\n\n\n

Dureza<\/strong>: Acima de 50 HRC.<\/p>\n\n\n\n

Precis\u00e3o padr\u00e3o<\/strong>\u00b10,01mm, dependendo dos requisitos espec\u00edficos de precis\u00e3o do molde.<\/p>\n\n\n\n

Quando \u00e9 que as pastilhas s\u00e3o necess\u00e1rias?<\/h2>\n\n\n\n

1. Poupan\u00e7a de materiais de molde<\/h3>\n\n\n\n

Como sabemos, os materiais do molde s\u00e3o normalmente encomendados em blocos de forma regular. Os materiais para o n\u00facleo e a cavidade s\u00e3o determinados pelo ponto mais alto.<\/p>\n\n\n\n

Por conseguinte, quer se trate do n\u00facleo ou da cavidade, se uma determinada \u00e1rea for mais elevada do que outros locais, pode ser reduzida atrav\u00e9s da cria\u00e7\u00e3o de uma inser\u00e7\u00e3o, diminuindo assim a altura do n\u00facleo do molde e poupando material de molde.<\/p>\n\n\n\n

2. F\u00e1cil modifica\u00e7\u00e3o do molde<\/h3>\n\n\n\n

Para \u00e1reas do molde que s\u00e3o frequentemente modificadas, os insertos podem ser feitos e substitu\u00eddos conforme necess\u00e1rio. Os insertos de reserva tamb\u00e9m podem ser preparados para futuras modifica\u00e7\u00f5es, facilitando a atualiza\u00e7\u00e3o do molde.<\/p>\n\n\n\n

Por exemplo, alguns fabricantes ODM podem alterar a marca do produto modificando apenas o log\u00f3tipo. Neste caso, podemos transformar a \u00e1rea do log\u00f3tipo no molde numa inser\u00e7\u00e3o, eliminando a necessidade de criar um novo molde.<\/p>\n\n\n\n

3. Melhorar a ventila\u00e7\u00e3o do molde<\/h3>\n\n\n\n

A ventila\u00e7\u00e3o do molde \u00e9 crucial para evitar o aprisionamento de ar na cavidade do molde, especialmente em \u00e1reas com nervuras mais profundas, o que pode causar defeitos como bolhas<\/strong><\/a>, marcas de afundamento<\/strong><\/a>, ou marcas de queimaduras<\/strong><\/a> no produto.<\/p>\n\n\n\n

Podemos acrescentar inser\u00e7\u00f5es nas \u00e1reas que necessitam de ventila\u00e7\u00e3o, utilizando os espa\u00e7os entre as inser\u00e7\u00f5es para a liberta\u00e7\u00e3o de ar.<\/p>\n\n\n\n

4. Simplifica\u00e7\u00e3o do processamento de moldes<\/h3>\n\n\n\n

Nas zonas de nervuras profundas dos moldes de inje\u00e7\u00e3o, onde as ferramentas de maquinagem t\u00eam dificuldade em chegar, recorre-se frequentemente \u00e0 EDM (maquinagem por descarga el\u00e9ctrica).<\/p>\n\n\n\n

No entanto, o EDM \u00e9 lento e ineficaz, pelo que utilizamos inser\u00e7\u00f5es para simplificar o processo e ajudar a ventila\u00e7\u00e3o.<\/p>\n\n\n\n

As \u00e1reas de nervuras profundas tamb\u00e9m requerem um tedioso polimento manual para a liberta\u00e7\u00e3o do molde. Ao transformar estas \u00e1reas em inser\u00e7\u00f5es, elas podem ser removidas e polidas separadamente, simplificando o processo.<\/p>\n\n\n\n

5. Prolongamento da vida \u00fatil do molde<\/h3>\n\n\n\n

As \u00e1reas do molde propensas a danos, como as regi\u00f5es finas ou afiadas, podem ser transformadas em inser\u00e7\u00f5es. Podemos colocar os insertos danificados, prolongando a vida \u00fatil global do molde.<\/p>\n\n\n\n

6. Condu\u00e7\u00e3o Temperatura do molde<\/a><\/h3>\n\n\n\n

Geralmente, os moldes s\u00e3o arrefecidos por canais de \u00e1gua, mas algumas \u00e1reas n\u00e3o podem acomodar esses canais. As inser\u00e7\u00f5es feitas de materiais com boa condutividade t\u00e9rmica, como o cobre-ber\u00edlio, podem ajudar a dissipar o calor nessas \u00e1reas.<\/p>\n\n\n\n

Desvantagens da utiliza\u00e7\u00e3o de inser\u00e7\u00f5es em moldes<\/h2>\n\n\n\n

No entanto, existem alguns inconvenientes na utiliza\u00e7\u00e3o de inser\u00e7\u00f5es, tais como:<\/p>\n\n\n\n

    \n
  1. Aumenta a dificuldade de montagem do molde;<\/li>\n\n\n\n
  2. Causa flash (excesso de material) \u00e0 volta das pastilhas;<\/li>\n\n\n\n
  3. Por vezes, aumenta a conce\u00e7\u00e3o do molde e custos de maquinagem<\/strong><\/a>aumentando assim os custos globais;<\/li>\n\n\n\n
  4. Demasiadas estruturas de inser\u00e7\u00e3o podem afetar a conce\u00e7\u00e3o dos canais de refrigera\u00e7\u00e3o do molde;<\/li>\n\n\n\n
  5. Um n\u00famero excessivo de estruturas de inser\u00e7\u00e3o pode afetar a resist\u00eancia do n\u00facleo do molde.<\/li>\n<\/ol>\n\n\n\n

    Processamento de inser\u00e7\u00f5es<\/h2>\n\n\n\n

    Para melhorar a efici\u00eancia do processamento, alguns moldes grandes s\u00e3o divididos em v\u00e1rias partes mais pequenas para processamento separado, o que pode poupar tempo.<\/p>\n\n\n\n

    Em geral, existem dois tipos de inser\u00e7\u00f5es: inser\u00e7\u00f5es passantes e inser\u00e7\u00f5es cegas.<\/p>\n\n\n\n

    Para algumas pastilhas mais pequenas, pode ser utilizado o corte de fio Y-CUT, com cabe\u00e7a para posicionamento.<\/p>\n\n\n\n

    Para inser\u00e7\u00f5es maiores, tais como as superiores a 60\u00d760, podem ser utilizadas inser\u00e7\u00f5es cegas e fixadas com parafusos. Embora o processamento seja relativamente dif\u00edcil, este procedimento garante a resist\u00eancia do molde.<\/p>\n\n\n\n

    \"tamanho<\/figure>\n\n\n\n

    Materiais de inser\u00e7\u00e3o<\/h3>\n\n\n\n

    Para pastilhas sem paragens<\/strong><\/a>O material pode ser o mesmo que o material do n\u00facleo do molde.<\/p>\n\n\n\n

    \"Mesmo<\/figure>\n\n\n\n

    Para o inserto com fechos, o material pode ser o mesmo que o n\u00facleo do molde, mas com uma dureza superior em 2 graus, ou materiais diferentes com durezas diferentes.<\/p>\n\n\n\n

    \"As<\/figure>\n\n\n\n

    Ao conceber as cabe\u00e7as, ter em conta a facilidade de processamento e o DATUM para facilitar o corte do fio e a processamento da m\u00e1quina de moagem<\/strong><\/a>. A cabe\u00e7a \u00e9 geralmente concebida como 5\u00d72,0 mm ou 4\u00d73 mm.<\/p>\n\n\n\n

    \"A
    A forma n\u00e3o pode ser cortada diretamente com o corte de fio e tem de ser processada com uma m\u00e1quina EDM<\/figcaption><\/figure>\n\n\n\n

    A cabe\u00e7a deve ser colocada numa posi\u00e7\u00e3o direita sobre o encaixe, como se mostra:<\/p>\n\n\n\n

    \"A
    A forma \u00e9 cortada diretamente com o corte de arame e depois processada com uma m\u00e1quina de moagem<\/figcaption><\/figure>\n\n\n\n

    A cabe\u00e7a deve ser 0,5-2,0 mm mais curta do que a aresta reta para facilitar o corte do raio com fio.<\/p>\n\n\n\n

    \"Largura<\/figure>\n\n\n\n

    Para pastilhas com formas irregulares que n\u00e3o s\u00e3o adequadas para a cabe\u00e7a da pastilha, pode ser aplicado um cone de 1-2 graus em torno do per\u00edmetro para encaixar a pastilha no lugar, conhecido como pastilha c\u00f3nica.<\/p>\n\n\n\n

    \"Criar<\/figure>\n\n\n\n

    Quando as pastilhas redondas t\u00eam direccionalidade, s\u00e3o necess\u00e1rias medidas anti-rota\u00e7\u00e3o. O m\u00e9todo mais simples consiste em fresar uma plataforma na cabe\u00e7a da pastilha, utilizando a posi\u00e7\u00e3o plana para evitar a rota\u00e7\u00e3o.<\/p>\n\n\n\n

    \"regula\u00e7\u00e3o
    regula\u00e7\u00e3o anti-rota\u00e7\u00e3o das pastilhas<\/figcaption><\/figure>\n\n\n\n

    Inserir estrutura<\/strong>: Quando o produto tem um ombro, nervuras profundas (mais de 10 mm) ou \u00e9 transparente, podem ser utilizadas inser\u00e7\u00f5es para facilitar o processamento, o polimento e a modifica\u00e7\u00e3o estrutural. O n\u00facleo do molde deve ter, pelo menos, 25 mm de aresta e, frequentemente, utiliza refrigera\u00e7\u00e3o a \u00e1gua.<\/p>\n\n\n\n

    Os requisitos de toler\u00e2ncia para os insertos s\u00e3o inferiores a 0,05, correspondendo aos insertos de fundo de veda\u00e7\u00e3o.<\/p>\n\n\n\n

    Algumas inser\u00e7\u00f5es s\u00e3o concebidas para ventila\u00e7\u00e3o, com muitas camadas de inser\u00e7\u00f5es de ventila\u00e7\u00e3o fixadas com pinos ejectores, ou feitas de a\u00e7o respir\u00e1vel.<\/p>\n\n\n\n

    Resumo<\/h2>\n\n\n\n

    As inser\u00e7\u00f5es s\u00e3o uma estrutura comum nos moldes, com vantagens claras, apesar de alguns inconvenientes.<\/p>\n\n\n\n

    Ao conceber os moldes, determine quais as \u00e1reas que necessitam de inser\u00e7\u00f5es com base na estrutura do produto e evite inser\u00e7\u00f5es desnecess\u00e1rias.<\/p>\n\n\n\n

    Note-se que as marcas ou linhas de inser\u00e7\u00e3o est\u00e3o normalmente presentes nos moldes, sendo necess\u00e1ria a confirma\u00e7\u00e3o do cliente durante a revis\u00e3o do molde para garantir aceita\u00e7\u00e3o de pe\u00e7as<\/strong><\/a>.<\/p>","protected":false},"excerpt":{"rendered":"

    Obtenha uma compreens\u00e3o profunda do papel e dos m\u00e9todos de processamento dos insertos de molde. (Este artigo destina-se a entusiastas de moldes)<\/p>","protected":false},"author":5,"featured_media":19728,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[47],"tags":[60,61],"class_list":["post-19716","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-guides","tag-injection-mold-component","tag-mold-design"],"acf":[],"yoast_head":"\nWhat's Mold Inserts?<\/title>\n<meta name=\"description\" content=\"Gain a deep understanding of the role and processing methods of mold inserts. (This article is for mold enthusiasts)\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/firstmold.com\/pt\/guides\/mold-inserts\/\" \/>\n<meta property=\"og:locale\" content=\"pt_PT\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"The Role of Inserts in Mold Design\" \/>\n<meta property=\"og:description\" content=\"Gain a deep understanding of the role and processing methods of mold inserts. 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