{"id":19716,"date":"2024-05-17T11:42:06","date_gmt":"2024-05-17T03:42:06","guid":{"rendered":"https:\/\/firstmold.com\/?p=19716"},"modified":"2025-07-15T13:33:04","modified_gmt":"2025-07-15T05:33:04","slug":"mold-inserts","status":"publish","type":"post","link":"https:\/\/firstmold.com\/es\/guides\/mold-inserts\/","title":{"rendered":"El papel de los insertos en el dise\u00f1o de moldes"},"content":{"rendered":"

En dise\u00f1o de moldes<\/strong><\/a>A veces, ciertas zonas del producto son muy altas o muy bajas. Podemos ahuecar una secci\u00f3n y rellenarla con otros materiales. Utilizar un \u00fanico material para las zonas altas puede ahorrar grosor del n\u00facleo del molde, mientras que las zonas bajas o inaccesibles pueden procesarse c\u00f3modamente utilizando insertos.<\/p>\n\n\n\n

\u00bfQu\u00e9 son las plantillas?<\/h2>\n\n\n\n

Los insertos son un tipo de componente del molde<\/strong><\/a>. Se refieren a los componentes del molde incrustados en el n\u00facleo del molde.<\/p>\n\n\n\n

Los insertos pueden ser cuadrados, redondos o planos y, como todos los componentes del molde, requieren una gran precisi\u00f3n. Generalmente, se fabrican a medida seg\u00fan las necesidades del molde.<\/p>\n\n\n\n

Propiedades de las plaquitas<\/h2>\n\n\n\n

Tipos de insertos<\/strong>: Pernos de inserci\u00f3n, bloques de inserci\u00f3n, pilares de inserci\u00f3n, anillos de inserci\u00f3n, etc.<\/p>\n\n\n\n

mateirals<\/strong>: SKD61, SKH51, ASP23, SKD11, etc., o el mismo que el material del n\u00facleo del molde correspondiente.<\/p>\n\n\n\n

Dureza<\/strong>: Por encima de 50 HRC.<\/p>\n\n\n\n

Precisi\u00f3n est\u00e1ndar<\/strong>: \u00b10,01 mm, en funci\u00f3n de los requisitos espec\u00edficos de precisi\u00f3n del molde.<\/p>\n\n\n\n

\u00bfCu\u00e1ndo son necesarias las plantillas?<\/h2>\n\n\n\n

1. Ahorro de materiales de moldeo<\/h3>\n\n\n\n

Como sabemos, los materiales para moldes suelen pedirse en bloques de forma regular. Los materiales para el n\u00facleo y la cavidad vienen determinados por el punto m\u00e1s alto.<\/p>\n\n\n\n

Por tanto, tanto si se trata del n\u00facleo como de la cavidad, si una determinada zona es m\u00e1s alta que otros lugares, puede reducirse haciendo un inserto, con lo que se rebaja la altura del n\u00facleo del molde y se ahorra material de moldeo.<\/p>\n\n\n\n

2. F\u00e1cil modificaci\u00f3n del molde<\/h3>\n\n\n\n

Para las zonas del molde que se modifican con frecuencia, se pueden fabricar insertos y sustituirlos seg\u00fan sea necesario. Tambi\u00e9n pueden prepararse insertos de repuesto para futuras modificaciones, lo que facilita la actualizaci\u00f3n del molde.<\/p>\n\n\n\n

Por ejemplo, algunos fabricantes ODM pueden cambiar la marca del producto con s\u00f3lo modificar el logotipo. En este caso, podemos convertir la zona del logotipo en el molde en un inserto, eliminando la necesidad de crear un molde nuevo.<\/p>\n\n\n\n

3. Mejorar la ventilaci\u00f3n del moho<\/h3>\n\n\n\n

La ventilaci\u00f3n del molde es crucial para evitar el aire atrapado en la cavidad del molde, especialmente en las zonas de las costillas m\u00e1s profundas, lo que puede causar defectos como burbujas<\/strong><\/a>, marcas de hundimiento<\/strong><\/a>o marcas de quemaduras<\/strong><\/a> en el producto.<\/p>\n\n\n\n

Podemos a\u00f1adir insertos en las zonas que requieran ventilaci\u00f3n, utilizando los huecos entre los insertos para la salida del aire.<\/p>\n\n\n\n

4. Simplificaci\u00f3n del procesamiento de moldes<\/h3>\n\n\n\n

En las zonas de nervaduras profundas de los moldes de inyecci\u00f3n, donde las herramientas de mecanizado tienen dificultades para llegar, se suele utilizar el mecanizado por electroerosi\u00f3n (EDM).<\/p>\n\n\n\n

Sin embargo, la electroerosi\u00f3n es lenta e ineficaz, por lo que utilizamos insertos para simplificar el proceso y facilitar el vaciado.<\/p>\n\n\n\n

Las zonas de nervaduras profundas tambi\u00e9n requieren un tedioso pulido manual para el desmoldeo. Al convertir estas zonas en insertos, pueden retirarse y pulirse por separado, simplificando el proceso.<\/p>\n\n\n\n

5. Prolongar la vida del moho<\/h3>\n\n\n\n

Las zonas del molde propensas a sufrir da\u00f1os, como las regiones delgadas o afiladas, pueden convertirse en insertos. Podemos colocar los insertos da\u00f1ados, alargando la vida \u00fatil total del molde.<\/p>\n\n\n\n

6. Realizaci\u00f3n de Temperatura del molde<\/a><\/h3>\n\n\n\n

Generalmente, los moldes se refrigeran mediante canales de agua, pero algunas zonas no pueden alojar estos canales. Los insertos fabricados con materiales de buena conductividad t\u00e9rmica, como el cobre berilio, pueden ayudar a disipar el calor en estas zonas.<\/p>\n\n\n\n

Inconvenientes del uso de insertos en los moldes<\/h2>\n\n\n\n

Sin embargo, el uso de plantillas presenta ciertos inconvenientes, como:<\/p>\n\n\n\n

    \n
  1. Aumenta la dificultad del montaje del molde;<\/li>\n\n\n\n
  2. Provoca rebabas (exceso de material) alrededor de los insertos;<\/li>\n\n\n\n
  3. A veces plantea el dise\u00f1o del molde y costes de mecanizado<\/strong><\/a>aumentando as\u00ed los costes totales;<\/li>\n\n\n\n
  4. Demasiadas estructuras de inserci\u00f3n pueden afectar al dise\u00f1o de los canales de refrigeraci\u00f3n del molde;<\/li>\n\n\n\n
  5. Demasiadas estructuras de inserci\u00f3n pueden afectar a la resistencia del n\u00facleo del molde.<\/li>\n<\/ol>\n\n\n\n

    Procesamiento de insertos<\/h2>\n\n\n\n

    Para mejorar la eficacia del procesamiento, algunos moldes grandes se dividen en varias partes m\u00e1s peque\u00f1as para procesarlas por separado, lo que puede ahorrar tiempo.<\/p>\n\n\n\n

    En general, existen dos tipos de insertos: los insertos pasantes y los insertos ciegos.<\/p>\n\n\n\n

    Para algunas plaquitas m\u00e1s peque\u00f1as, se puede utilizar el corte de hilo Y-CUT, con cabezal para posicionamiento.<\/p>\n\n\n\n

    Para insertos m\u00e1s grandes, como los de m\u00e1s de 60\u00d760, se pueden utilizar insertos ciegos y fijarlos con tornillos. Aunque el procesamiento es relativamente dif\u00edcil, esto garantiza la resistencia del molde.<\/p>\n\n\n\n

    \"tama\u00f1o<\/figure>\n\n\n\n

    Materiales de inserci\u00f3n<\/h3>\n\n\n\n

    Para insertos sin cierres<\/strong><\/a>, el material puede ser el mismo que el del n\u00facleo del molde.<\/p>\n\n\n\n

    \"Mismo<\/figure>\n\n\n\n

    Para el inserto con cierres, el material puede ser el mismo que el del n\u00facleo del molde pero con una dureza superior en 2 grados, o diferentes materiales con diferentes durezas.<\/p>\n\n\n\n

    \"Los<\/figure>\n\n\n\n

    Al dise\u00f1ar los cabezales, tenga en cuenta la facilidad de procesamiento y DATUM para facilitar el corte de alambre y procesamiento de la rectificadora<\/strong><\/a>. El cabezal suele ser de 5\u00d72,0 mm o de 4\u00d73 mm.<\/p>\n\n\n\n

    \"La
    La forma no puede cortarse directamente con corte por hilo y debe procesarse con una m\u00e1quina de electroerosi\u00f3n<\/figcaption><\/figure>\n\n\n\n

    El cabezal debe colocarse en posici\u00f3n recta sobre el inserto, como se muestra:<\/p>\n\n\n\n

    \"La
    La forma se corta directamente mediante corte de alambre y despu\u00e9s se procesa con una rectificadora<\/figcaption><\/figure>\n\n\n\n

    La cabeza debe ser 0,5-2,0 mm m\u00e1s corta que el borde recto para facilitar el corte del radio con alambre.<\/p>\n\n\n\n

    \"Anchura<\/figure>\n\n\n\n

    En el caso de las plaquitas de forma irregular que no se adaptan al cabezal de la plaquita, se puede aplicar una conicidad de 1-2 grados en todo el per\u00edmetro para encajar la plaquita en su sitio, lo que se conoce como plaquita c\u00f3nica.<\/p>\n\n\n\n

    \"Creaci\u00f3n<\/figure>\n\n\n\n

    Cuando las plaquitas redondas tienen direccionalidad, se necesitan medidas antirrotaci\u00f3n. El m\u00e9todo m\u00e1s sencillo consiste en fresar una plataforma en la cabeza de la plaquita, utilizando la posici\u00f3n plana para evitar la rotaci\u00f3n.<\/p>\n\n\n\n

    \"ajuste
    ajuste antirrotaci\u00f3n para plaquitas<\/figcaption><\/figure>\n\n\n\n

    Insertar estructura<\/strong>: Cuando el producto tiene un hombro, costillas profundas (m\u00e1s de 10 mm) o es transparente, pueden utilizarse insertos para facilitar el procesamiento, el pulido y la modificaci\u00f3n estructural. El n\u00facleo del molde debe tener al menos 25 mm hasta el borde y a menudo utiliza bien la refrigeraci\u00f3n por agua.<\/p>\n\n\n\n

    Los requisitos de tolerancia de los insertos son inferiores a 0,05, lo que corresponde a los insertos inferiores de estanqueidad.<\/p>\n\n\n\n

    Algunos insertos est\u00e1n dise\u00f1ados para la ventilaci\u00f3n, con muchas capas de insertos de ventilaci\u00f3n sujetos con pasadores eyectables, o hechos de acero transpirable.<\/p>\n\n\n\n

    Resumen<\/h2>\n\n\n\n

    Los insertos son una estructura habitual en los moldes, con claras ventajas a pesar de algunos inconvenientes.<\/p>\n\n\n\n

    Al dise\u00f1ar los moldes, determine qu\u00e9 zonas requieren insertos en funci\u00f3n de la estructura del producto y evite los insertos innecesarios.<\/p>\n\n\n\n

    Tenga en cuenta que las marcas o l\u00edneas de inserci\u00f3n suelen estar presentes en los moldes, y es necesaria la confirmaci\u00f3n del cliente durante la revisi\u00f3n del molde para garantizar aceptaci\u00f3n de piezas<\/strong><\/a>.<\/p>","protected":false},"excerpt":{"rendered":"

    Conozca en profundidad la funci\u00f3n y los m\u00e9todos de procesamiento de los insertos para moldes. (Este art\u00edculo es para entusiastas de los moldes)<\/p>","protected":false},"author":5,"featured_media":19728,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[47],"tags":[60,61],"class_list":["post-19716","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-guides","tag-injection-mold-component","tag-mold-design"],"acf":[],"yoast_head":"\nWhat's Mold Inserts?<\/title>\n<meta name=\"description\" content=\"Gain a deep understanding of the role and processing methods of mold inserts. 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